CNC VTL / VTM Setter cum Operator - Roles & Responsibilities

1. Machine Setup & Operation

- Set up CNC Vertical Turning Lathe (VTL)/Vertical Turn Mill machines as per job requirements and engineering drawings.

- 5-10 years - Experience in Fanuc programming is required.

- Load and set cutting tools, jigs, and fixtures accurately.

- Adjust tool offsets, work offsets, and parameters for optimum machining performance.

- Operate CNC VTL / VTM machines to perform turning, facing, boring, threading, and grooving operations.

- Ensure first-piece inspection is done and verified before proceeding with batch production.

- Ensure 100 % production efficiency with minimum setting time.

2. Program Handling

- Load CNC programs and verify correctness against the component drawing.

- Make minor program adjustments (feeds, speeds, tool paths) to improve machining accuracy or efficiency.

- Communicate with setters/supervisors for any program correction or improvement.

3. Quality Control

- Check components using measuring instruments such as Vernier callipers, micrometres, bore gauges, height gauges, and surface finish testers.

- Ensure parts conform to drawing dimensions and tolerances.

- Maintain records of in-process and final inspection results.

- Report non-conformities or deviations immediately to the supervisor or quality department.

4. Machine Maintenance

- Perform daily and periodic preventive maintenance (cleaning, lubrication, coolant level check, etc.).

- Ensure tools and holders are properly maintained and stored.

- Report machine breakdowns or abnormalities to the maintenance team promptly.

5. Production & Documentation

- Plan and execute machining as per production schedule and priority.

- Maintain production records like setup time, cycle time, and quantity produced.

- Follow standard operating procedures (SOPs) and work instructions strictly.

- Support continuous improvement and productivity enhancement activities.

6. Safety & Housekeeping

- Follow all safety guidelines, use PPE (gloves, goggles, safety shoes, etc.) while working.

- Ensure work area and machine are kept clean and organized (5S practice).

- Handle heavy components and tools using proper lifting equipment.

7. Teamwork & Communication

- Coordinate with production supervisors, quality engineers, and maintenance personnel.

- Provide training or assistance to junior operators when required.

- Communicate effectively about tooling issues, dimensional problems, or machine performance.