Assistant Manager - Operational Excellence (6-10 yrs)
- Create customized Operational Excellence models across manufacturing units.
- Mapping the value streams of production processes. Identify the non-value adding processes and plan to eliminate them systematically.
- Identify the bottleneck operations and work on Cycle time reduction
- Track monthly changeover time of machine/areas to maintain/ sustain as compared to industry benchmark.
- Continuously improve the batch sizes to meet the business requirements and improved shop floor productivity.
- Monitor the yield of runner products to ensure yield above the baseline
- Perform rejection analysis and provide support to production team by identifying the source of rejection and providing alternatives to increase the yield of products
- Drive the Simplification projects for batch documents and log books to control human errors and improve focus on operations.
- Execute time and motion study, low cost automation and line balancing, to optimize the resources allocation in the processes.
- Keep track of OEE of all machines and area and ensure to minimize the major loss (Speed loss/ breakdown loss/ unplanned loss/ planned loss/ changeover loss).
- Conduct idea generation and evaluation session frequently w.r.t. to quality/ cost/ productivity/ process/ safety etc.
- Gather the ideas generated from departments and sections and update status
- Identify and propose monthly the person with the best idea to be awarded as the performer of the month
- Drive Six Sigma initiative
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