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12/03 Kapil Marwaha
Proprietor at Munsar Services

Views:210 Applications:44 Rec. Actions:Recruiter Actions:0

Head - Mechanical Maintenance - Fertilizers/Pesticides/Chemicals (16-20 yrs)

Andhra Pradesh Job Code: 22932

This position is accountable for all Mechanical maintenance activities in the entire plant through preventive maintenance / condition base monitoring to give maximum availability of plant for meeting production target by adhering all statutory requirements and he also closely monitor the expenditure with in R&M budget allocated to Mechanical Department.

- Incumbent is accountable for planning and coordination of all preventive, planned mechanical maintenance activities and Shutdown breakdown activities in the plant, so as to obtain 100% uptime.

- The incumbent is accountable to ensure that all legal activities to be monitored as scheduled and analyzed with third party inspection and recording the documents.

- Incumbent is to ensure that proper analysis is carried out (RCA & why-why analysis) through continuous monitoring of parameters / data and guidance to subordinates.

- Develop indigenous spares as a part of cost reduction activity to reduce R&M cost. Incumbent is accountable for maintain the budgets. In order to implement this, he develops indigenous spares as well as looking into the vital and costly components for its performance.

- The incumbent is accountable for overall manpower planning in the Mechanical department. Ensure proper and continued implementation of QMS/PSMS/EMS/OSHAS through its compliance in the department .

- To minimize downtime on account of Mechanical Maintenance and ensure that equipments are available for production all the time with safe work practices.

- Ensure to take proper corrective action to minimize repetitive breakdowns with the review of Root Cause Analysis.

- The incumbent is accountable to ensure that all legal activities to be monitored and Mechanical Integrity of the equipments.

- He is responsible for timely placement of AMCs for mechanical services and clearing contractors bills in due time.

Required Candidate profile :

- Essential : B.Tech -Mechanical

- Minimum 16 years of experience in mechanical maintenance with atleast 5 yrs as Head of Mechanical for a large plant

- Exposure to chemical process manufacturing Industry background is mandatory

- Candidates from DAP, SSP, Fertilizer, Cement or any granulation process industry.

- Fluency in Telugu is an added advantage not mandatory.

- Open to outstation candidates.

- Exposure to IMS & ISO working environment

- Well versed with TPM, TQM, RCA, Asset Management /Care

Knowledge on :

- SAP

- Procurement,

- Drawing,

- Knowledge on contracts

- MIS Reports

- Budget,

- CAPEX and Revenue

- Manpower Planning

- Shutdown Jobs

- Equipments Integrity

- Equipment specifications, Drawings,

- Preventive maintenance

- Sudden Break Downs,

- Legal aspects,

- Materials availability & Inventory levels,

- Inspection of static equipment including Mechanical Integrity

- Rotary Equipment,

- Condition Monitoring,

- Statutory Compliances and Audit compliances.

- Candidates willing to relocate to Kakinada may only apply.

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