TA at Mahindra and Mahindra Ltd
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Mahindra Tractors - Officer/Manager - Paint Shop (4-10 yrs)
Job Purpose:
The Paint Shop Production Officer is responsible for managing day-to-day operations within the paint shop, including chassis line, batch-type painting processes, PTCED line, topcoat line, sheet metal processing, pre-delivery inspection (PDI), and export shed activities. The officer ensures operational efficiency, adherence to quality and safety standards, and timely delivery of finished products.
Key Responsibilities:
Chassis Line Management:
- Supervise the assembly processes on the chassis line to achieve production targets.
- Conduct quality checks to ensure defect-free assembly before painting.
- Identify bottlenecks and implement corrective measures to improve efficiency.
Batch-Type Paint Operations:
- Oversee batch-type painting processes, ensuring uniform coating and adherence to specifications.
- Monitor paint application techniques, including thickness, texture, and color accuracy.
- Maintain and troubleshoot paint shop equipment to prevent downtime.
PTCED Line Operations:
- Manage Pre-Treatment and Cathodic Electro-Deposition (PTCED) processes for corrosion resistance and primer application.
- Ensure chemical compositions, temperature, and process parameters are within acceptable limits.
- Monitor equipment performance and schedule preventive maintenance.
Topcoat Line Management:
- Supervise the topcoat painting process for high-quality finishes and durability.
- Coordinate inspections for color matching, surface finishing, and overall quality.
- Ensure compliance with environmental regulations for paint disposal and emissions control.
Sheet Metal Processing:
- Oversee sheet metal fabrication and processing operations for precision and quality.
- Coordinate with design and production teams to maximize material usage and minimize wastage.
- Ensure regular maintenance and calibration of sheet metal equipment.
Pre-Delivery Inspection (PDI):
- Supervise the PDI process to ensure tractors meet quality standards before dispatch.
- Develop and implement inspection checklists covering visual and functional aspects.
- Address and resolve defects identified during PDI with the quality assurance team.
Export Shed Management:
- Oversee export shed activities, including packaging, labeling, and dispatching products for export.
- Ensure compliance with international export regulations and required documentation.
- Coordinate with logistics teams for timely shipment of products.
Team Leadership:
- Manage and mentor teams across chassis line, sheet metal, paint shop, PDI, and export shed operations.
- Conduct regular training sessions on process improvements and safety measures.
- Promote teamwork and collaboration across departments to ensure smooth operations.
Reporting and Documentation:
- Maintain accurate records of production, inspection, and export activities.
- Prepare and present daily, weekly, and monthly reports on operational performance.
- Analyze data to identify trends and implement corrective actions.
Safety and Compliance:
- Ensure all operations adhere to safety standards and environmental regulations.
- Conduct safety audits and enforce the use of personal protective equipment (PPE).
- Implement measures to reduce workplace hazards and risks.
Qualifications and Experience:
Education:
- Diploma/Degree in Mechanical Engineering, Automobile Engineering, Production Engineering, or a related field.
- Additional certifications in industrial painting processes, PTCED operations, or export management (preferred).
Experience:
- 5-7 years of experience in managing paint shop operations, chassis assembly, PTCED lines, topcoat lines, sheet metal processing, PDI, and export shed activities.
- Proven experience in handling multi-departmental production operations within a manufacturing environment.