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07/09 Raj Lalwani
Managing Director at Adler Talent Solutions Pvt. Ltd.

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Manager - Powertrain Structural Analysis & NVH (7-15 yrs)

Bangalore Job Code: 29265

Job Description :


- Responsible for structural analysis & NVH of Motor, transmission/Gear box and its components for Electric 2 Wheelers, 3 and 4 Wheelers.

- Knowledge on Motor & Transmission and their components.

- EV 2 Wheeler, 3W and 4 W Transmission Concept layout, design

- Transmission Analysis using kisssys/Kiss soft.

- Maintain transmission variants detail, DFMEA, Drawing review and get final release.

- Gear tooth geometry & bearing life calculation on Kisssoft & kisssys software.

- Failure analysis & Solution synthesis

- 3D modeling and 2D drawing creation.

- Knowledge of Gear and shaft manufacturing.

- Experience in CAD model creation, concept design and proposal creation.

- Able to understand requirements and solve design related issues.

- Preparing solid models and drawings for casting, and machining of various and motor and transmission parts.

- Communication and co-ordination with Software, Systems Engineering, System Validation, Compliance/Reliability and Manufacturing teams throughout the design and development cycle from concept through production.

- Help investigate and collect information to resolve process or design issues found on a current design or in previous designs.

- Individual contributor to develop the motor structural design concepts, Run the tradeoff analysis to select the best design

- Responsible for the material selection, weight and cost Targets

- Responsible for CAD development, CAE Analysis, DFMEA and - Design to Manufacturing- of the products

- Be responsible for, but not limited to, generating multiple CAE concepts using concept mock-up/parametrization processes

- Perform correlation studies between test data and CAE data and make assessments on how to improve modeling and analyses techniques

- Benchmarking of Electrical machines for Electric Vehicle applications

- Structural Design of electric Machines

- Failure analysis of Development

Skills Required :

- Experience in Motor structural design (CAE, CAD & NVH)

- Strong Theoretical Knowledge in Electric machine sizing and design

- Excellent capability in structural design and analysis of electric machines required

- Experience with powertrain mounts or structural components preferred

- Experience with castings and stamping preferred

- Experience working with CAD and CAE software tools

- Must have mechanical design background (Mechanical Design Engineering)

- Ability to work effectively with various functions of a vehicle program

- Experience in Noise and Vibrations Analysis

- Proficiency in electric machine design programs required

- Understanding of thermal analysis programs is desired

- Proficiency in structural and thermal FEA preferred

- Experience in performance and durability testing electric machines

- Experience in a manufacturing plant for electric machines

- Material heat treatment methods & applications

- Manufacturing method duty strength/fatigue calculations

- Studies on ease of assembly

- Experience in detailed analysis, feasibility studies, performance analysis and prototyping.

- Rotor position sensor mounting and Design

- Proficiency of Structural Design of Motors

- Adherence to time plan

- Very good knowledge of Motor Testing Standards

- Very good knowledge of Global machine design standards

- Excellent people skills and has a history of teamwork

- Ability to apply principles of logical or scientific thinking to solve a wide range of intellectual and practical problems

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