Project phase :

- Timely completion of all Technical Services related project activities including engineering, procurement, construction, pre-commissioning and commissioning.

- Support in reviewing Technical & Engineering Specifications, Equipment Datasheets, PIDs, Equipment & Piping Layouts, Inspection & Test Plans, Piping Line lists, Isometrics, 3D model, control loop narratives, logic diagrams, loop & functional integrity, hook-ups, electrical load lists, etc. for detailed engineering phase of the Project.

- Support in HAZOP, QRA, Air Dispersion modelling, Flares radiation study, Fire systems adequacy study, etc.

- Review of Tender documents, Procurement specifications, Commissioning, Technical calculations as necessary.

- Monitor the Engineering, Procurement, Construction, Pre-commissioning and commissioning activities. Highlight deviations from schedule and suggest mitigation options.

- Support inspections & clearance of equipment & piping, I & C systems, electrical systems, etc, during various stages of the project.

- Monitor effluents and emissions discharges and highlight deviations from statutory requirements, to the respective disciplines.

- Develop, implement and comply to the project procedures.

Operations Phase :

- Ensure support to the operation team during normal operation & shut-down, emergencies / up-sets to achieve planned production. This is done by data analysis and suggestions to improvise / correct.

- Provide advance information on deteriorating equipment performance to the respective discipline Heads, for necessary corrective actions and follow up on the same.

- Support in controlling effluents and emissions discharge to meet statutory requirements.

- Technical Decision making on Plant, as and when required.

- Support in maintaining optimum inventory of Catalysts, Chemicals & Consumables.

- Coordinate and prepare Plant breakdown / deviations investigations. Provide practicable consensual suggestions.

- Identify, suggest and take-forward Plant improvements to improve yield / throughput / Safety / Environment

- Support and coordinate in Management of Changes.

- Support in procurement of catalysts, chemicals, other items as necessary and inspections of the same, as required.

- Preparation of scope of works for Service Contracts, tendering, review of contract bids, Contract awarding and implementation.

- Day-to-day coordination with other sections for prioritising activities.

- Prepare Shutdown & Plant Turnaround Planning and execution schedules.

- Ensure and maintain safe working practices and procedures in the section.

- Fertilizer Overall Performance monitoring and improvement.

Other responsibilities :

- Develop and implement the best operational management systems & practices.

- Prepare MIS reports and other non-routine reports, as required.

- Develop, implement and comply to the management systems with respect to Quality, Health, Safety, Environment.

Compliance Safety Governance (CSG) :

- In-depth understanding and knowledge of QHSE requirements during Project and Operation phases.

- Familiar with Job Safety Analysis (JSA).

BASIC QUALIFICATION :

- Degree in Chemical Engineering with 20+ Years of experience is required

- Unit operations in general and fertilizer-related in particular

- Simulation software such as HYSIS, ASPEN

- All equipment in fertilizer

- Different types of materials used in fertilizer industry

- Codes and Standards

- Statutory regulations

- 3D model

- HAZOP, QRA, environmental studies

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