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27/02 Savantys AEC
Head AEC Recruitment at Savantys

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Process Engineer - Pipeline Leak Detection & Hydraulic Optimization (18-30 yrs)

Bangalore Job Code: 41991

Job Summary:

We are looking for an experienced Process Engineer with expertise in pipeline leak detection and hydraulic optimization within the Oil & Gas industry.


- The ideal candidate will be responsible for process calculations, hydraulic analysis, simulation studies, and performance optimization of cross-country pipelines. This role requires collaboration with multi-disciplinary teams to improve pipeline efficiency and integrity.

Key Responsibilities:

Pipeline Process Engineering:

- Perform process calculations for cross-country pipelines, including hydraulic analysis, multiphase flow, pressure drop, and surge calculations.

- Conduct root cause analysis for pipeline performance issues and failures.

- Develop and review PFDs, P&IDs, Heat & Mass Balance calculations, and pipeline sizing & selection calculations.

- Define process parameters for pipeline datasheets.

- Conduct risk assessments and participate in brainstorming sessions on process safety, risk mitigation, and response mechanisms.

- Contribute to Management of Change (MOC) studies, providing process optimization recommendations.

Testing, Commissioning & Optimization:

- Develop and implement pipeline testing & commissioning procedures, including:

- Hydrostatic & Pneumatic Testing

- Chemical Cleaning Methods & Best Practices

- Analyze pipeline insulation requirements and perform related process calculations.

- Utilize PLO Hydraulic Simulator for pipeline optimization.

- Build, calibrate, and optimize Pipeline Optimizer (PLO) Models using process data.

- Conduct Drag Reducing Agent (DRA) and power optimization studies, identifying optimal locations for DRA skid installations.

- Assess pipeline performance impacts due to variable cost changes, out-of-service (OOS) equipment, and de-rating scenarios.

- Assist the scheduling team in developing optimized variable cost plans for assets.

Leak Detection & System Integrity:

- Optimize leak detection systems (Atmos/PLM) for enhanced performance.

- Conduct leak detection KPI assessments and integrity evaluation studies.

- Improve leak detection thresholds to enhance operational efficiency and risk mitigation.

Qualifications & Experience:

- Bachelor's degree in Chemical Engineering or a related field.

- 8-12 years of experience in upstream/refining processes and cross-country pipeline engineering.

- Strong understanding of process unit operations, fluid flow, and reaction principles.

- Experience in pipeline simulations and performance optimization.

- Proficiency in HYSYS, UNISIM is preferred.

- Strong technical communication and problem-solving skills to work effectively with engineers and resolve operational challenges.

This job opening was posted long time back. It may not be active. Nor was it removed by the recruiter. Please use your discretion.

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