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29/08 Hari
Corporate Chief Officer - HR at RS Group of Companies

Views:534 Applications:88 Rec. Actions:Recruiter Actions:48

Production Engineer (5-15 yrs)

Rajasthan Job Code: 32555

Posting : ALWAR ( RAJASTHAN)

JOB RESPONSIBILITIES :


- To Properly Take charge of shift from outgoing shift incharge and Handover charge to incoming shift i/c. In case Incoming shift i/c have not come for duty, duty place to be left only after getting permission from HOD, otherwise continue in that shift.

- Ensure Smooth running of shifts, Production activities, with Quality as per norm or Target and maintain discipline among operators and Casuals.

- Ensure desired output from available Casual and ensure No casual is sitting Idle and / or not performing duty.

- To ensure Preparation and distribution of Shift Report before end of shift containing Production, Maintenance and any abnormality data with corrective action

- Cross checking of Shift log at each unit during shifts and after to understand correctness of data. Action as per observation By Shift incharge and HOD

- To maintain discipline and follow company protocols all the time in all area of operations, safety, House keeping etc

- To optimize SD production 7++ MT/ shift or as per target given, Process to be set. Shift wise CG--SD Data monitoring to be done.

- To prepare other reports e.g. PPR, MIS, Filter cloth Report, Cleaning compliance Report and any other report as informed as per necessity.

- Ensure both Hot - Job order and Small job orders are in use without fail . Handover and takeover time to be critically mentioned - signed on job order which wil be ref. Data for checking Break down data.

- To monitor and prepare report of Each sectional unit e.g. Digester, Reactor, Filter Press, Spray Dryer Coal Gassifier, Granulator, AC Mill, ETP etc

- Ensure Shift change-over meetings, 6am, 2 pm, 10 pm, communication are conducted to desired level. Logs/communication log, Board-communication, daily analysis of not meeting target production and related discussion - counselling of operatives on wrong operation and negligence

- Maintain Quality and performance data trend on A3 chart -- update and daily talk to operatives and also do small trainings at shift meeting area (beside control room)

- White board /infrastructure available.

- Ensure pre- planned counselling of operatives( non-performers ) to improve their performance on daily basis

- Ensure 5 :00 pm (or 12:00--1:00 pm) analysis meeting time is utilized to do analysis, job-project plans, Breakdown, process deviation analysis and corrective actions and problem solving.

- Ref. to the enclosed list Tracker - review update bring back trackers on wall and follow /maintain as discussed .also prepare /maintain excel report .follow /maintain as discussed. Also Ensure other maintenance points are taken, followed by Mechanical and E & I

- Maintain HOLD and Disposition Register (hard copy ) as already decided . To be updated when material is held up and also reused This shall be the authentic record . All reports to be linked with this register.

- Soft copy for customer to be maintained, as appropriate, jointly with QA.

As a standard practice -- each process failures are to analysed and corrective actions are taken. For each situation additional SOP or WI to be introduced immediately or existing SOP, WI are modified without fail.


- Digester overflow, Soft water unit maintenance, filter press cloth and plate life monitoring /change

- Each unit -- duty post wise --Autonomous maintenance checks were decided -- checklists are available -- to be implemented . Operatives of all units shall perform, may need training and help

- Reference to BC project summary, Project Preparation, review and implementation

- Production Dept. -- Functional action plan -- with all issues - information being captured - updated and issued - monthly. All suggestion - improvement projects are recorded. (Will be reference during appraisal)

- Plan and do cleaning and part replacement activity. Monitor all such activities with the help of trackers

- Prepare unit wise process specification for each unit like digester, Filter press etc. Best optimized Process condition

- Pollution related conditions are to be maintained List down all the points for compliance


- Regular checks and monitoring. Ensure proper operation of ETP so as effluent is within norm

- List all the Reports being prepared by Production dept. To be reviewed for adopting proposed data /report management.

- Plan and list shut down jobs and execute on planned shut down days . Share status promptly

- Daily check critically, the process /quality deviation analyse with all possible information

- Record deviation in register (Blue book ) without fail, corrective actions are reviewed in 5 pm meeting

- Study and validation of Auto Data recording system. All data template to be taken and then data required for analysis of each process deviation situation to be compared.

- After validation the gaps are to be taken up for correction.

- Participation of all operators, incharges in daily 5S and HK activity (3:30----4:30 pm )

- All other activities as entrusted from time to time by HOD or Sr. Management

This job opening was posted long time back. It may not be active. Nor was it removed by the recruiter. Please use your discretion.

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