Director - Motor Assembly

Tasks & Accountabilities

- Accountable for the designing of automated EV motor production lines for product flow, ergonomics and efficiency, scalability, standardization, and continuous quality monitoring

- Responsible for designing, procurement, construction, simulation and deployment of manufacturing EV Motor equipment for low, medium, and high volume production.

- Developing and managing the process for characterization and validation of new equipment, fixtures for the introduction of the production line to the shop floor.

- Develop required control plan for every production and assembly stations for the stator, rotor and motor.

- Evaluation of execution risks and appropriate mitigation plans developed and ownership clearly established

- Development of cost-effective solutions for integration of motor and gearbox; including but not limited to pallet and skid design - traceability, fully

- Capex and strategy for optimized spare parts for the entire line

- Execution of manufacturing engineering, and product engineering advanced technology work projects

- Application of problem solving methodologies for internal and external issue resolution

- Development of advance technology work projects including budgets, deliverables and project timing

- New process development and work with new materials and testing of new materials and development of new component suppliers

- Development of new tooling and gauging methods.

- Providing manufacturing support to develop next generation EV products

- Providing manufacturing support to Tier 1 and Tier 2 suppliers

Skills, Abilities & Know-how :

- Experience on process development for EESM, PMSM

- Experience on complementing PWT with assembly of gear box, Experience with Stator Winding Technologies, Rotor Grinding

- Experience in Problem Solving Techniques on Key processes of Motor Assembly

- SPC of Key processes like Pressing, Rotor Grinding, Stator Lamination, Magnet Bonding

- Familiar with latest motor manufacturing techniques and innovative approach

- Experience in efficient material flow, Layout creation, Handling PCBAs, Transfer of Motor Materials

- Statement of Requirements (SORs) and project management for tools, stations or specific technologies

- Relationship with Key Automation Suppliers in Motor Assembly Lines

- Design, construction, integration, plant installation, successful launch and

Education & Experience

- Degree in manufacturing / production & industrial engineering with experience of working in electrical motor manufacturing industry (preferred)

- More than 20+ years of experience in total with significant experience in manufacturing sector

- Experience and thorough knowledge of production systems and processes

Background :

- Typically part of a larger effort or project, Novel manufacturing process definition and setup & Human factors & Ergonomics Analysis Experience.

- Process management skills

- Experience in providing technical direction to and oversight of outside vendor sources.

- Proven strong leadership skills and the ability to facilitate/manage in a matrix

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