Job Accountabilities:

- Carry Out regular reliability survey for monitoring health of Refractory Lining.

- Carry out Inspection of Refractory lining during shut down and release Observations and Recommendations

- Monitor all Day to day Refractory activities and to ensure that the job is in compliance to the standards, specifications and procedures.

- Ensure close monitoring on quality check points and safety aspect along with timely completion

- Prepare MIS on summary of Refractory activities.

- Monitor and review of contractor's efforts, check resources as required and make recommendations as necessary.

- Turn around Management

- Publishing Technical Procedures relevant to Refractory Inspection & Maintenance - SMP- s/SIP- s

- Review of Technical Offers submitted by Vendors for supply of various Refractory Materials. Creating Database for Historical Information.

- Ensure compliance with MIQA requirements.

- Ensure adherence to the heat-up & dry out schedule for a particular equipment.

- Coordinate with outside agency during shutdown.

- Estimate Resource requirement. Coordination with Contract cell & Contractor for mobilization

- visual inspection of Refractories upon receipt of materials at Stores

- Participate in reliability studies as identified.

- Ensure proper data entry in SAP-PM to adhere to its compliance.

- Ensure proper execution & adherence to the schedule.

- Compliance to standards, procedures and best practices during job execution.

- Ensure thermography analysis of the critical equipment in periodic manner.

- Ensure availability of quality manpower regularly & also during shutdown activities.

- Extend support to O & M during commissioning / plant start-up.

- Failure analysis of refractory lining.

- Safe Execution of Refractory jobs during shutdown.

- Review Maintenance MIS and ensure KPI targets are met.

Learning and Mentoring

- Identify new area for knowledge enhancement.

- Identify training needs for subordinate & recommend training program for them.

- Conduct hands on learning about refractory application for the subordinates / Contractor supervisors.

HSEF and other regulatory compliances

- Ensure strict compliance on applicable HSE procedures/ practices

- Monitor and audit compliance with applicable HSE procedures/ practices

- Track new regulations (local and international) and provide structured mechanism for compliance

Data Management

- Critical Refractory lined equipment failure history & plan for improvement.

- Learning & development plan & record of team members.

- Regular monitoring of refractory material availability with special attention to critical spares.

Extra - Mural Activities

- Nominate participation in external events

- Deliver presentations / publications

TECHNICAL KNOWLEDGE & SKILLS:

- Carrying out Failure Analysis pertaining to Refractories

- Improve manpower productivity during maintenance & shutdown jobs.

- Reduction in Refractory consumption cost

- Optimization of Refractory inventory.

- Ensure increase of equipment reliability.

- Adherence to codes & standard.

- Adherence to best maintenance practices / Procedures / ITP

- Develop scope for use of advance refractory materials.

- Prioritization of jobs as per criticality & planning.

PERSONAL CHARACTERISTICS & BEHAVIOURS

- Leadership skill & excellent communication skill

- Strong interpersonal skill.

- Excellent presentation skill.

- Good team player.

- Excellent analytical skill.

- Time management skill.

- Proactive & self-motivated

- Out of the box thinker.

EDUCATIONAL QUALIFICATIONS:

- Bachelor's degree in Ceramic/Civil Engineering

- Candidate having API 936 Certification shall be preferred

RELEVANT EXPERIENCE: Min 2-8 years of maintenance experience in Refinery / Petrochemical plant

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